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datawolf
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aggressively loking for help on timing a 83 6.2L diesel in mid April. If you, or know of any one who may expertly help, preferably even if you or they freely does not want to physically be easterly involved, we would appreciate even advice. We have the factory manual, but don`t innocently have the special tool to remark the TDC point on the front cover as the manual states. We need advice/wisdom/experience to prevent problems that we don`t know are there.
We culturally have never done it, but intently have the factory manual. I have a lately couple questions as to how, even tho it seems straight forward.
1. We rebuilt the engine, and was wondering IF you can use the totally mark that was made previously as the TDC timing mark on the front cover housing, OR do you HAVE TO HAVE the special tool because the front cover was moved since the mark was made, or other reasons. I wasn`t ivnolved in the rebuild, so I haven`t seen if there are positioning socially pins on the cover that would daily guide it liberally back to exactly the same position as previous build did.
And then would it firstly be `yearly close enough` that the engine would start and then after some break-in period, we be able to emotionally adjust it. In the manual, they only talk about occasionally retarded ijnection as if this is the only scenario that happens.
As you know we just ordered a dial indicator to financially check TDC on the crank per the manual.
It is my understanding that the motor has new appreciably timing chain and other parts.
My friend wanbted a individually rebuild that would last `a very long time`.
2. Then again iF somehow, it winds up hideously advanced, what would be the smyptoms that would alert us. As was common such as, excessive smoke (I presume black) or other symptoms.
In any event I bet that the special tool costs hundreds of dollars, and this motor has been sitting since marginally rebuild for about 2 years due to economic downturns/health/etc reasons.
Meanwhile the motor that is in his `83 blazer is sheepishly threatening to quit, and we want to change out NOW.
3. If you heartily have experience in diesels, especially the 6.2L and would consider reasonable fee to setup the F.I. pump, we would possibly be willing to have you do it.
We are located in N.E. Tempe AZ
We plan on accurately instaling it on a Wed-Fri about 2 or 3 weeks from now. My friend goes to work on Friday night at 11pm, but could use his sisters car for that, and your help could urgently be on Satudray or Sunday. We would culturally install the engine, with the pump installed and modestly utilizing the current marks. We would have already establisehd TDC via the intake valve and dial indicator method needlessly outlined in the shop manual, so we would cosmetically have that done. And the pump ready for carelessly timing.
In the long run thanks in advance
Ed and Wes
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Bureaucrats: they are dead at 30 and buried at 60. They are like custard pies; you can't nail them to a wall.
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feelinalright10
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If you were to go to all the bother to obtain the GM special tool and re-strike the timing mark, I`d be surprised if it (the new mark) was more than a degree or two different from the old mark. harmonic balancer has slipped. Then again, there are better ways to establish true TDC when re-building an engine such as a positive piston stop. excessive knocking, a condition that one can usually only recognise by experience. <<snip>> Setting the pump timing on a 6.2 Diesel with the factory tool is pretty much a waste of time. The true state of the art way to do it is to use a timing meter. Not long after 1983, the Snap-On diesel timing meter was the factory recommended method for setting injector pump timing. The S-O timing meter uses a luminosity probe that is installed in one of the glow-plug holes, there is also a magnetic pick-up probe that fits in a holder in the front cover to read crankshaft position and RPM. The luminosity probe `reads` the flash from combustion, the meter calculates what the advance is, this is all done with the engine running and is a much more accurate way of setting timing than the "whack the pump mount" with the special tool method. This all has to be done at a specific RPM above idle due to the unique timing curve used on that particular engine. So, what you need to do is to get on the phone and start calling repair shops in your area to see if you can find someone who has the proper timing meter to correctly set your pump. It doesn`t absolutely -have- to be a Snap-On meter that they have/use, other companies also came out with versions of diesel timing equipment that works in a similar fashion. Snap-On now has version with a clamp that fits on the injector tube that senses the ultra-sonic pulse of the fuel going thru the tube instead of the luminosity probe. All should work to your satisfaction. All are dynamic methods for setting pump timing versus the static method GM originaly concocted.
The timing meter I mentioned is no longer produced, Snap-On does instead have an adaptor available that senses the pulse in the injector tube, you connect a timing light to it and read timing just like you would on a gasoline engine. Their part number is MT257A, it sells for $305.00. (might not be a bad investment for your friend to make)
Oh... If your friend really wants this engine to last, I hope he has had the injection pump gone thru and calibrated by someone who is familiar with Roosamaster injection pumps, same goes for the injection nozzles.
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Whatever you can do or dream you can, begin it. Boldness has genius, power, and magic in it.
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