Hello NTXokie,
it is Jan.31, 2009 so I am about 2 year late- but I just bumped into your question 1 minute ago. (On myspace search (w/'web'

"coolest conversion van" - this page comes up 1st.
Anyway, I am an almost Vanner- Loved them all my life, never wanted a car or truck or space shuttle- only a van but never was able to do $o. But I have been studying.
Also check out my collection of van pics (leave comments!) on
www.myspace.com/echdrum
Your cooling problem. I do not know about btu's and systems that come w/vs. others. But something that I thought of when looking at New cars- they have the White 'sticker' on certain parts to save it from scratches- I thought, 'why don't *they* sell those for the Summer? I would buy them to cover my car - and all of Florida would have them year 'round!"
The roof of your Van is holding a ton of heat in the summer. Under the hood there is a lot of heat that needs to be fought as well - If you could change your rooftop and other parts to solid white, that will surely bring the temp. down AND take less time for your a.c. unit to do the job.
It is difficult to cool a large conversion van as they are as big as kitchens inside. But, as it is only the size of a kitchen- a normal size a.c. unit should do the trick- right? Well most are thinking only of size- let's not forget that the Van is out in the Summers direct sunlight. AND the windows magnify the intensity to quite some degree!
Again I am not a Van owner yet, but I highly recommend that you take all the steps to assisting your van and your a.c. unit. Top of my head:
1. White roof & maybe other parts (hood).
2. Block Windows from sunlight; in the Summer your chairs are mini-heaters holding in heat- the a.c. has that to fight as well as the big space AND bodyheat, outdoor heat, etc...
3. Park Van out of the sun (i know, obvious, but i had to add it).
4. Do not turn your a.c. unit down to the coldest setting all the time. Chances of getting a van in 94' F. down to 55 are slim. So setting it at 55' (not saying you do) will only make it fight w/itself until it shutsdown- this can also lead to the unit breaking. (I worked at a store with large windows, when too hot outside/inside we turned the thermostat down to 50 (lowest setting) - it broke over and over until the repair man told us, "set it for what it can do- it can make this store 70' F. - but w/the sun burning through the big windows it can not go to 50' F. so the unit tries so hard that it gets confused and pushes out 80' F (and 'says' 50'F) or just konks out.
Sorry to ramle so much. Just keep in mind colours and windows. (maybe i should have just typed that!)

Good luck to ya'll.