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Greetings micmac70 welcome to the Forum.
Wow, that's a toughy !
Don't know if you've done this, but, it's something I'd like to know, before I went to any more expanse on it.
Amp Draw:
You checked it with an AmpMeter ?
First stage heat, then both.
How close is it to the 40 amps, when it's running full bore ?
Voltage:
You put a meter on it ?
Line to Line, and each Line to Ground under load ?
Think you could be close, when you think it's about to trip ?
Also Voltage on the Lines, when it's not calling for heat (same as above).
Give me some numbers, and we'll go from there.
Have a good Day !
S.W.
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