jmborchers,
You're perfectly right ! That's why (in the US anyway) the Fire/Building Codes have changed, prohibiting the use of "Plenum Return", which basically is what Rob has, even if it's just two rooms.
I know in the many years of Building Maintenance, I've trashed numerous Work Orders, because of Noise, Odors and sometimes even unwanted Light which is caused by this apparent oversight in older Codes.
There must be thousands, even millions of Structures which still have this approach to Return Air still existing in my area anyway. I suppose the only good part about it, was that the Maintenance guys only had one place to change the Filters out at.
Rob,
No doubt you got a tough problem there, and may not be able to satisfy it completly. But as least it's just you dealing with it, think of how I felt, when I had a Tennant who was paying $1500.us a month in my face, and I couldn't do anything about it !
Have a good Day !
S.W.